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Date: 07 October 2008
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Researchers Innovatively Manipulate Light and More Than Double the Competence of Converting Solar Energy to Electricity Using Popcorn-Ball Design  

Topic Name: Researchers Innovatively Manipulate Light and More Than Double the Competence of Converting Solar Energy to Electricity Using Popcorn-Ball Design

Category: Solar cells

Research persons: Guozhong Cao

Location: University of Washington, United States

Details

Researchers Innovatively Manipulate Light and More Than Double the Competence of Converting Solar Energy to Electricity Using Popcorn-Ball Design

A new approach is able to create a dramatic improvement in cheap solar cells now being developed in laboratories. By using a popcorn-ball design -- tiny kernels clumped into much larger porous spheres -- researchers at the University of Washington are able to manipulate light and more than double the efficiency of converting solar energy to electricity. The findings will be presented today in New Orleans at the national meeting of the American Chemical Society.

"We think this can lead to a significant breakthrough in dye-sensitized solar cells," said lead author Guozhong Cao, a UW professor of materials science and engineering.

Dye-sensitized solar cells, first popularized in a scientific article in 1991, are more flexible, easier to manufacture and cheaper than existing solar technologies. Researchers have tried various rough surfaces and achieved higher and higher efficiencies. Current lab prototypes can convert just over one tenth of the incoming sun's energy into electricity. This is about half as efficient as the commercial, silicon-based cells used in rooftop panels and calculators.

The UW researchers did not attempt to maximize the overall efficiency of a dye-sensitized solar cell to match or beat these previous records. Instead, they focused on developing new approaches and compared the performance of a homogeneous rough surface with a clumping design. One of the main quandaries in making an efficient solar cell is the size of the grains. Smaller grains have bigger surface area per volume, and thus absorb more rays. But bigger clumps, closer to the wavelength of visible light, cause light to ricochet within the thin light-absorbing surface so it has a higher chance of being absorbed.

"You want to have a larger surface area by making the grains smaller," Cao said. "But if you let the light bounce back and forth several times, then you have more chances of capturing the energy."

Other researchers have tried mixing larger grains in with the small particles to scatter the light, but have little success in boosting efficiency. The UW group instead made only very tiny grains, about 15 nanometers across. (Lining up 3,500 grains end to end would equal the width of a human hair.) Then they clumped these into larger agglomerations, about 300 nanometers across. The larger balls scatter incoming rays and force light to travel a longer distance within the solar cell. The balls' complex internal structure, meanwhile, creates a surface area of about 1,000 square feet for each gram of material. This internal surface is coated with a dye that captures the light.

The researchers expected some improvement in the performance but what they saw exceeded their hopes.

"We did not expect the doubling," Cao said. "It was a happy surprise."

The overall efficiency was 2.4 percent using only small particles, which is the highest efficiency achieved for this material. With the popcorn-ball design, results presented today at the conference show an efficiency of 6.2 percent, more than double the previous performance.

"The most significant finding is the amount of increase using this unique approach," Cao said.

The experiments were performed using zinc oxide, which is less stable chemically than the more commonly used titanium oxide but easier to work with.

"We first wanted to prove the concept in an easier material. Now we are working on transferring this concept to titanium oxide," Cao said. Titanium oxide based dye-sensitized solar cells are now at 11 percent maximum efficiency. Cao hopes his strategy could push dye-sensitized solar cells' efficiency significantly over that threshold.

Note for Solar Energy
Solar energy is energy from the Sun in the form of heat and light. This energy drives the climate and weather and supports virtually all life on Earth. Heat and light from the sun, along with secondary solar resources such as wind and wave power, hydroelectricity and biomass, account for over 99.9% of the available flow of renewable energy on earth.

Solar energy technologies harness the sun's heat and light for practical ends such as heating, lighting and electricity. These technologies date from the time of the early Greeks, Native Americans and Chinese, who warmed their buildings by orienting them toward the sun.

Solar power is used synonymously with solar energy or more specifically to refer to the conversion of sunlight into electricity. This can be done with photovoltaics, concentrating solar thermal devices and various experimental technologies.

Earth continuously receives 174 petawatts of incoming solar radiation (insolation) at the upper atmosphere. When it meets the atmosphere, 6 percent of the insolation is reflected and 16 percent is absorbed. Average atmospheric conditions (clouds, dust, pollutants) further reduce insolation traveling through the atmosphere by 20 percent due to reflection and 3 percent via absorption. These atmospheric conditions not only reduce the quantity of energy reaching the earth's surface, but also diffuse approximately 20 percent of the incoming light and filter portions of its spectrum. After passing through the atmosphere, approximately half the insolation is in the visible electromagnetic spectrum with the other half mostly in the infrared spectrum (a small part is ultraviolet radiation).

The absorption of solar energy by atmospheric convection (sensible heat transport) and evaporation and condensation of water vapor (latent heat transport) powers the water cycle and drives the winds. Sunlight absorbed by the oceans and land masses keeps the surface at an average temperature of 14 °C. The small portion of solar energy captured by plants and other phototrophs is converted to chemical energy via photosynthesis. All the food we eat, wood we build with, and fossil fuels we use are products of photosynthesis. The flows and stores of solar energy in the environment are vast in comparison to human energy needs.
The total solar energy available to the earth is approximately 3850 zettajoules (ZJ) per year.

  • Oceans absorb approximately 2850 ZJ of solar energy per year.

  • Winds can theoretically supply 6 ZJ of energy per year.

  • Biomass captures approximately 1.8 ZJ of solar energy per year.

  • Worldwide energy consumption was 0.471 ZJ in 2004.

The upper map on the right shows how solar radiation at the top of the earth's atmosphere varies with latitude, while the lower map shows annual average ground-level insolation. For example, in North America, the average insolation at ground level over an entire year (including nights and periods of cloudy weather) lies between 125 and 375 W/m² (3 to 9 kWh/m²/day). At present, photovoltaic panels typically convert about 15 percent of incident sunlight into electricity; therefore, a solar panel in the contiguous United States, on average, delivers 19 to 56 W/m² or 0.45 - 1.35 kWh/m²/day.

The research was funded by the National Science Foundation, the Department of Energy, Washington Technology Center and the Air Force Office of Scientific Research. Co-authors are postdoctoral researcher Qifeng Zhang, research associate Tammy Chou and graduate student Bryan Russo, all in the UW's department of materials science and engineering and Samson Jenekhe, a UW professor of chemical engineering.

In figure 1, The thin light-absorbing film is made of zinc oxide about 10 micrometers (10,000 nanometers) thick. This image was taken using a scanning electron microscope.

In figure 2, closer image of the film shows that it is composed of tiny balls. Each ball is about 300 nanometers across.

In figure 3, A close-up of a single ball, taken with a scanning electron microscope. The 300-nanometer sphere is large enough to scatter light. But its insides are made of tiny grains just 15 nanometers across.


Related research: Buckyballs Can Come from Outer Space, Chance encounter with comet nets surprising results, Durham University Experts Lead a Team of Scientists into UK Research Project for Cheaper Solar Energy, The Local magnetic field differs from that of a larger scale interstellar magnetic field thought to parallel the galactic plane., Third-generation solar cells

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