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Product Name: Combination Air Valves
Product Description
The Val-Matic Combination Air Valve performs both the functions of Air Release and Air/Vacuum Valves. The Air Release valve portion vents air which accumulates at high points in a system during its operation. The Air/Vacuum valve portion will exhaust the larger quantities of air present in a system during the filling and allow air to re-enter during draining. They are available in both single body and dual body configuration.
Specifications: -
Scope
1.1 This specification is intended to cover the design, manufacture, and testing of 1 in. (25.4 mm) through 20 in. (500 mm)
Combination Air Valves suitable for pressures up to 740 psig (5100 kPa) clean water or raw water service.
1.2 Combination Air Valves shall be automatic float operated valves designed to exhaust large quantities of air during the
filling of a piping system and close upon liquid entry. The valve shall open during draining or if a negative pressure occurs.
The valve shall also release accumulated air from a piping system while the system is in operation and under pressure.
The valve shall perform the functions of both Air Release and Air/Vacuum Valves and furnished as a Single Body or Dual
Body Type as indicated on the plans.
Connections
2.1 Dual Body Valve sizes 3 in. (75 mm) and smaller and Single Body Valve sizes 4 in. (100 mm) and smaller shall have
full size NPT inlets and outlets equal to the nominal valve size. The body inlet connection shall be hexagonal for a wrench
connection.
2.2 Larger sizes shall have bolted flanged inlets and plain outlets and protective hoods to prevent debris from entering the
valve. Flanges shall be in accordance with ANSI B16.1 for Class 125 or Class 250 iron flanges and ANSI B16.5 for Class
300 steel flanges.
2.3 The valve shall have two additional NPT connections for the connection to gauges, testing, and draining.
Design
3.1 Both Single and Dual Body Valves shall provide a through flow area equal to the nominal size. Floats shall be
unconditionally guaranteed against failure including pressure surges. The cover shall be bolted to the body and sealed with
a flat gasket. A resilient bumper shall be provided on 4 in. (100 mm) and larger sizes to cushion the float during sudden
opening conditions. The resilient seat shall be replaceable and provide drop tight shut off to the full valve pressure rating.
3.2 Dual Body Combination Valves shall consist of an Air Release Valve piped to an Air/Vacuum Valve with a quarter-turn,
full-ported bronze ball valve.
3.2.1 The Air Release Valve shall have a leverage mechanism with sufficient mechanical advantage so that the valve will
open under full operating pressure. Simple lever designs shall consist of a single pivot arm and a resilient orifice button.
Compound Lever Designs shall consist of two levers and an adjustable threaded resilient orifice button.
3.2.2 The Air/Vacuum Valve sizes 4 in. (100 mm) and larger shall have a cover fitted to the valve body by means of a
machined register to maintain concentricity between the top and bottom guide bushings at all times. The float shall be double
guided with a guide shaft extending through the float to prevent any contact with the body. The float shall be protected against
direct water impact by an internal baffle bolted to the cover or integrally cast in the body. The seat shall be a minimum of .5
in. (12 mm) thick on 2 in. (50 mm) and larger valves and secured in such a manner as to prevent distortion. Valves with
working pressures above 400 psig (2760 kPa) shall have metal seat with synthetic seals.
3.3 Single Body Combination Valves shall have an expanded outlet to provide full flow area around the guide mechanism.
The valve shall have a double guided plug on 2 in. (50 mm) and larger sizes, and an adjustable threaded orifice button. The
plug shall be protected against direct water impact by an internal baffle. On valve sizes 4 in. (100mm) and smaller, the plug
shall have a precision orifice drilled through the center stem. On valve sizes 6 in. (150 mm) and larger, air release and
air/vacuum mechanisms shall be provided as separate units contained within the same body and meet the same design
specifications for the Dual Body Combination Valve in section 3.2 above.
Materials
4.1 The valve body and cover shall be constructed of ASTM A126 Class B cast iron for Class 125 and Class 250 valves.
Class 300 ductile iron valves shall be constructed of ASTM A536 Grade 65-45-12 ductile iron. Dual Body Class 300 steel
valves shall be constructed of ASTM A216 Grade WCB cast steel.
4.2 The float, guide shafts, and bushings shall be constructed of Type 316 stainless steel. Non-metallic floats, linkage,
or bushings are not acceptable. Resilient seats shall be Buna-N. Class 300 steel Dual Body Valves shall have a 316 stainless
steel seat with Buna-N seal to provide an initial contact to Buna-N with a final metal-to-metal contact to prevent over compression
of the resilient seal.
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