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Date: 21 March 2010
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Hot Plate Plastic Welding  
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Hot Plate Plastic Welding

Product Name: Hot Plate Plastic Welding

Product Description

Hot Plate Plastic Welding
Hot plate plastic welding is generally used to weld large and irregular
shaped plastic parts with difficult contours and joint lines. Hot plate welding
uses a heated platen to radiate heat through close proximity and melt the
joining surfaces. After the part interfaces have been melted, the parts are
brought together to form a molecular, permanent, and in many cases a hermetic
seal. Hot plate welders are commonly available to join parts in either a
vertical or horizontal plane.

Capabilities of PAS Hot Plate Welders:



  • Closed Loop Process Controls

  • Weld by Distance or Time

  • Touch Screen Interface

  • Multiple Program Memory Storage

  • Easy Tooling changeover

  • Pneumatic and Hydraulic Systems available

  • Non-Contact Systems
    Thermal Assembly makes use of direct contact heated tools and precisely controlled time, temperature, pressure, and cooling to reform plastic studs, walls, or protrusions or to embed metal components into plastic. This offers the ability to perform multiple operations on several planes simultaneously. Cycle times are relatively fast, allowing for the assembly of multiple products. Cosmetics are exceptional, so that heatstaking appears to be an extension of the molding process.
Standard Features  








  • Servo motor (Z-axis )

  • Rolled ball screw with integrated automatic oiling system

  • Z-axis control adjustable in .001” increments

  • Multiple machine modes-axis speeds adjustable in .100” inches per minute
    increments

  • Multiple speeds/ feeds and distances per each cycle

  • Multiple job storage 1-100 jobs

  • Adjustable head home position allows for lowered start position to
    increase production

  • Dual linear rails with four linear carriages

  • Steel ground machine column

  • 20” machine travel to accept long parts (longer strokes available)

  • STS 2000 actuator heads can be easily mounted into automation and can be
    mounted in any axis

  • Microprocessor based hardware with LCD display

  • Zero force Opto touch palm buttons

  • Steel Blanchard ground work table with locking casters

  • Integrated machine controls

  • Integrated Temperature Controls

  • FRL assembly for pneumatic part clamping

  • Options Available  






    Hot Plate Plastic Welding


  • Automation remote actuation cables

  • Part presence detection

  • Light curtain actuation

  • Automatic part ejection station and systems available

  • DVT vision system part detection

  • Bowl feeders

  • Rotary, Pallet, Under/Over Conveyer integration

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